Augsburg based KUKA Group and its Helsinki-based subsidiary Visual Components have launched an initiative to accelerate the use of industrial simulation in manufacturing. The move follows market data indicating the global digital twin sector is expected to have reached $18.9 billion in 2025.

The partnership integrates KUKA’s automation hardware with Visual Components’ simulation software. This allows manufacturers to virtually design and validate production layouts and robot concepts before physical installation. The process is intended to identify bottlenecks and optimise cycle times during the planning phase.

Industrial simulation is increasingly used for virtual commissioning and lifecycle management. By creating accurate digital representations of production systems, companies can reduce the risks and costs associated with changes during the installation and ramp-up of new automation lines.

The integration also includes an expanded product library in the eCatalog for partners such as Bosch Rexroth and Freudenberg Sealing Technologies. This digital engineering toolchain is designed to provide greater transparency for large-scale mechanical automation investments.

“Simulation is no longer an optional engineering tool – it is a strategic capability,” said Christoph Schell, CEO of KUKA Group. “We are empowering our customers and partners to reduce risk and shorten time-to-market.”